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Design & systems · Years 3–4

Process Intensification & Integration for chemical engineers

A course on process intensification and integration, covering enhanced transport, mass targeting, and direct recycle networks with pinch technology.

Lessons
18
Videos
20
Practice questions
10
Themes
6
Start learning free

No card needed. Every lesson is open on every plan.

The subject

What Process Intensification & Integration covers

This course covers process intensification and integration as methodologies for enhancing processes and achieving performance targets. It begins with the definition and benefits of process intensification, enhanced transport processes, the integration of process steps, the move from batch to continuous operation, and the associated challenges. Mass targeting is then developed through stoichiometric targeting and mass integration, including targeting for minimum waste discharge and maximum product yield. The course concludes with direct recycle networks in the form of sink and source methodologies, covering the selection of sources and sinks, sink and source composite curves, the design rules of material pinch technology, impure fresh scenarios, process modifications and the source-sink mapping diagram.

What you’ll be able to do

  • Identify the 1970s origin of process intensification concepts
  • Explain how fresh sources may be replaced by equivalent recycle
  • Define benchmarking as determining a standard of excellence for process performance
  • Identify the pinch point distinguishing the two zones
  • Define recycle as the use of a process stream in a process sink
  • Identify heat and mass transfer coefficients and available area as controls on transport rate
The lessons

Every lesson, theme by theme

18 lessons in 6 themes, pitched at Years 3–4. Your year decides what comes first, never what you can open.

Intensification Fundamentals

5 lessons

  1. 1Introduction to Process IntensificationYear 3
  2. 2Integrating Process StepsYear 3
  3. 3Moving from Batch to Continuous ProcessesYear 3
  4. 4Challenges of Process IntensificationYear 3
  5. 5Process ModificationsYear 3

Sources & Sinks

3 lessons

  1. 1Selection of Sources & SinksYear 3
  2. 2Sink & Soruce Composite CurveYear 3
  3. 3Source-Sink Mapping DiagramYear 3

Mass Integration & Targeting

3 lessons

  1. 1Introduction to Mass TargetingYear 3
  2. 2Mass Integration TargetingYear 4
  3. 3Targeting for Minimum Waste DischargeYear 4

Pinch Technology

1 lesson

  1. 1Design Rules Material Pinch TechnologyYear 4

Direct Recycle Networks

2 lessons

  1. 1Introduction to Direct Recycle NetworksYear 4
  2. 2Imputre Fresh ScenarioYear 3

More in Process Intensification & Integration

4 lessons

  1. 1Enhanced Transport ProcessesYear 3
  2. 2Benefits of Process IntensificationYear 3
  3. 3Stoichiometric TargetingYear 3
  4. 4Targeting for Maximum Product YieldYear 4
How you’ll learn it

Process Intensification & Integration, at your pace

  • Video lessons

    18 lessons and 20 videos, each with what you’ll be able to do by the end.

  • Practice, marked as you go

    10 practice questions, marked the moment you answer, with hints when you’re stuck. Step-by-step worked solutions come with Core.

  • CERA, when it doesn’t click

    Ask CERA to explain any idea in Process Intensification & Integration another way, or to test you on it. Every day, on every plan.

Ready when you are

Build a plan around exactly where you’re stuck

Tell us where you are and get a pathway with your first lesson, your first practice set and a weekly study target. You won’t need an account until you want to keep it.

  • Free to start
  • No card needed
  • Change your answers any time

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