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Core chemical engineering · Years 2–3

Unit Operations for chemical engineers

A comprehensive unit operations course spanning mass transfer fundamentals, drying and crystallisation, packed tower and distillation design, extraction and particle size analysis.

Lessons
51
Videos
69
Practice questions
36
Themes
9
Start learning free

No card needed. Every lesson is open on every plan.

The subject

What Unit Operations covers

This course covers a comprehensive range of unit operations in chemical engineering, beginning with a deep exploration of mass transfer through mechanisms ranging from stagnant layer diffusion to the two-bulb and Stefan methods. A complete analysis of common unit operations spans single to multi-stage systems, with an early focus on drying and crystallisation. Packed tower design is a key focal point, with extensive methods for designing, optimising and modelling the operation across both dilute and concentrated systems. Ideal and non-ideal VLE systems for distillation column design are covered using the McCabe-Thiele and Modi & Westerberg methods, and several extraction systems are explored including liquid-liquid extraction, three liquid systems, and single and multi-stage extraction across flow regimes. Detailed particle size analysis reinforces the working principles and blends with separation processes. Learners come away able to apply mass transfer fundamentals, model common unit operations, analyse settling and separation, design packed towers and distillation columns, and handle extraction and particle size analysis.

What you’ll be able to do

  • Define a unit operation as a single process function within a plant
  • Apply a steady state solute balance to a single effect evaporator
  • Explain how voltage change is used to detect particle volume
  • Define the conditions under which settling becomes hindered
  • Distinguish a crystalliser from an evaporator
  • Perform mass balances on a dryer using a dry basis for all flows
The lessons

Every lesson, theme by theme

51 lessons in 9 themes, pitched at Years 2–3. Your year decides what comes first, never what you can open.

Fluid Machinery & Utilities

5 lessons

  1. 1Introduction to Unit OperationsYear 3
  2. 2Introduction to UtilitiesYear 2
  3. 3Bernoulli EquationYear 2
  4. 4Types of PumpsYear 2
  5. 5Compression and Expansion SystemsYear 3

Evaporation

3 lessons

  1. 1Single Effect Evaporator Dynamic BalancesYear 3
  2. 2Introduction to Boiling Point RiseYear 3
  3. 3Multi-Effect EvaporatorsYear 3

Particle Characterisation & Size

3 lessons

  1. 1Particle Size DistributionYear 3
  2. 2Determining the Average Particle SizeYear 3
  3. 3Screen Analysis - Material BalanceYear 3

Filtration & Flow Through Beds

5 lessons

  1. 1Hindered SettlingYear 3
  2. 2Introduction to CentifugesYear 3
  3. 3The D'Arcy equationYear 3
  4. 4The Carman Kozeny EquationYear 3
  5. 5Fluidisation Dynamic BalancesYear 3

Crystallisation

3 lessons

  1. 1Introduction to CrystalisersYear 3
  2. 2Dynamic Balance Around CrystaliserYear 3
  3. 3Types of CrystalisersYear 3

Drying

2 lessons

  1. 1Dryer Dynmaic BalancesYear 3
  2. 2Rate of Drying DerivationYear 3

Liquid-Liquid Extraction

10 lessons

  1. 1Theoretical No. of Trays Analytical SolutionYear 3
  2. 2Design of Packed Tower Using Mass-Transfer CoefficientsYear 3
  3. 3Design Procedure for Packed TowerYear 3
  4. 4Design of Packed Towers using Transfer Units - DiluteYear 3
  5. 5Introduction to Liquid-Liquid ExtractionYear 3
  6. 6Introduction to Liquid-Liquid Extraction EquipmentYear 3
  7. 7Equilibrium Data on Rectangular CoordiantesYear 3
  8. 8Single Stage Equilibrium Extraction Lever Arm RuleYear 3
  9. 9Multistage Counter-Current ExtractionYear 3
  10. 10Design of Extraction TowerYear 3

Size Reduction

4 lessons

  1. 1Mechanism of CrushersYear 3
  2. 2Emperical Relationships Size ReductionYear 3
  3. 3Gyratory CrushersYear 3
  4. 4Ball MillsYear 3

More in Unit Operations

16 lessons

  1. 1Equimolar Counter Diffusion - Ficks LawYear 3
  2. 2Pumps - Energy In Motion EquationYear 2
  3. 3Introduction to EvaporatorsYear 2
  4. 4Boiling Point Rise Energy BalanceYear 3
  5. 5Fluid Particle SeparationYear 3
  6. 6Separation of LiquidsYear 3
  7. 7Introduction to FluidisationYear 3
  8. 8Crystalisation from SolutionYear 3
  9. 9Introduction to DryersYear 3
  10. 10Design of Packed Absorption ColumnYear 3
  11. 11Simplified Method for Packed Towers - Dilute SystemsYear 3
  12. 12Design of Packed Towers using Transfer Units - ConcentrateYear 3
  13. 13Three Liquid systemsYear 3
  14. 14Single Stage Liquid-Liquid ExtractionYear 3
  15. 15Introduction to Partical Size & Size AnalysisYear 3
  16. 16Introduction to Particle Size Reduction EquipmentYear 3
How you’ll learn it

Unit Operations, at your pace

  • Video lessons

    51 lessons and 69 videos, each with what you’ll be able to do by the end.

  • Practice, marked as you go

    36 practice questions, marked the moment you answer, with hints when you’re stuck. Step-by-step worked solutions come with Core.

  • CERA, when it doesn’t click

    Ask CERA to explain any idea in Unit Operations another way, or to test you on it. Every day, on every plan.

Ready when you are

Build a plan around exactly where you’re stuck

Tell us where you are and get a pathway with your first lesson, your first practice set and a weekly study target. You won’t need an account until you want to keep it.

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  • Change your answers any time

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